Economical&Practical One Way Vision

How is the perforation of the one-way vision perforated window vinyl film achieved? What advanced perforation equipment and technology are used? How to ensure the accuracy and uniformity of the perforation?

The perforation process of the one-way vision perforated window vinyl film is a highly sophisticated manufacturing process, which requires accurate and uniform hole distribution while ensuring the strength of the material. In this link, HANKER, relying on its advanced calender and silicon coating machine, PE coating machine and other technical foundations, further introduced a high-precision laser cutting system and mechanical punching equipment designed specifically for perforation. These equipment are the core of ensuring the quality of perforation.
Laser cutting technology: The laser cutting system used by HANKER uses a high-energy density laser beam to quickly and accurately form holes on the surface of the vinyl film. This technology has the characteristics of non-contact processing, avoiding the material stress concentration and edge damage that may be caused by traditional mechanical cutting, and ensuring the smoothness of the perforated edge and the overall strength of the material. Through computer program control, the laser cutting system can flexibly adjust the perforation pattern, aperture size and distribution density to meet diverse design needs.
Mechanical punching technology: For perforated films that require larger apertures or more complex patterns in specific application scenarios, HANKER uses precision mechanical punching equipment. These devices use high-speed rotating drills or punches to punch holes on vinyl films according to preset parameters. In order to ensure the accuracy and consistency of punching, the equipment is equipped with a high-precision positioning system and pressure control system, which can monitor and adjust the position deviation and force during the punching process in real time to achieve the ideal perforation effect.
The accuracy and uniformity of perforation are key indicators of the quality of one-way vision perforated window vinyl films, which directly affect the visual effect, sunshade performance and service life of the product. HANKER takes the following measures to ensure that the perforation of each product meets high standards:
High-precision control system: Whether it is laser cutting or mechanical punching, HANKER's equipment is equipped with a high-precision servo control system that can accurately control the path, speed and depth of cutting or punching to ensure that the size and position of each hole are accurate.
Advanced detection and feedback mechanism: During the production process, HANKER introduced an advanced visual inspection system, using high-resolution cameras to monitor the perforated materials in real time, and analyzing the shape, size and distribution of the holes through image recognition algorithms. Once a deviation is found, it will be immediately fed back to the control system for adjustment to ensure the continuity and stability of subsequent production.
Material pretreatment and optimization: Before perforation, HANKER will strictly pretreat the vinyl film, including surface cleaning, thickness uniformity detection, etc., to ensure that the quality of the material itself meets the perforation requirements. For different types of vinyl films, HANKER will also adjust the cutting or punching parameters to achieve the best perforation effect.
Strict quality control system: Relying on ISO9001 quality management system certification, HANKER has established a full range of quality control processes from raw material procurement to finished product delivery. Each process is strictly inspected to ensure that the perforation accuracy and uniformity of the final product meet or even exceed customer expectations.
While pursuing technological excellence, HANKER never forgets to fulfill its environmental responsibilities. The RTO (Regenerative Thermal Oxidation) environmental protection equipment used by the company can effectively treat the waste gas generated during the perforation process, with a treatment rate of up to 99.9%, greatly reducing the emission of harmful substances. HANKER also actively promotes the participation of all employees in environmental protection practices. From product design to production processes, every link strives to achieve efficient use of resources and minimize waste, supporting sustainable development with practical actions, and demonstrating its social responsibility as an industry leader.